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Choosing the correct firmware bin file for your BBQKees product

When you want to update via USB or you need to load a specific firmware version on your BBQKees Gateway, you have to upload the correct bin file to your Gateway or otherwise you may brick it.

For uploading a new firmware to your Gateway via USB you need to use the EMS-ESP flash tool. See the wiki here for more instructions. In some cases you can manually download the firmware, and upload it via the web interface of the Gateway.

On the EMS-ESP Github repository you can download the firmware bin files. The naming convention since firmware 3.6.5 is structured according to the chip type (chipset) and features, and does not have the name of a Gateway product in it.

It is structured like below:

EMS-ESP-<version>-<chipset>-<flashsize>[+].bin

where <chipset> is ESP32 or ESP32S3 and <flashsize> either 4MB or 16MB. The + indicates that the firmware is built to use any additional RAM (called PSRAM) if available.


See the EMS-ESP download info page here for more information.

If you want to upload a specific firmware version 3.7.2 to lets say a new E32 V2 Gateway, you first need to lookup which ESP32 chip is used. The E32 V2 has a ESP32 chipset with 16MB of Flash and 8MB of PSRAM. The filename of the bin file would then be EMS-ESP-3_7_2-ESP32-16MB+.bin.

Below a handy list about which Gateway model has which features and thus needs which firmware bin file.

So firmware version 3.7.2 for the EMS Gateway E32 V2 is this one:
https://github.com/emsesp/EMS-ESP32/releases/download/v3.7.2/EMS-ESP-3_7_2-ESP32-16MB+.bin

As a second example say you would like to get the 3.7.1 firmware for the S3 Gateway.
That’s the following bin file:
https://github.com/emsesp/EMS-ESP32/releases/download/v3.7.1/EMS-ESP-3_7_2-ESP32S3-16MB+.bin

ModelSide imageESP32 chip typeFlash storagePSRAM storageFirmware name ends with
E32 V2ESP3216MB8MB*-ESP32-16MB+.bin
S3 and S3-LRESP32-S316MB8MB-ESP32S3-16MB+.bin
S32 V2.0ESP3216MBnone*-ESP32-16MB.bin
S32 V1.1ESP324MBnone*-ESP32-4MB.bin
E32 V1.5ESP324MBnone
*-ESP32-4MB.bin
E32 V1.1-V1.4ESP324MBnone*-ESP32-4MB.bin

If you purchased an EMS interface board, you needed to get your own ESP32 development board. Because there are about 100 different ones available, please check carefully which ESP32 processor it has.
Next check the size of the Flash memory, and then if it has PSRAM.

Currently the most popular board is the Lilygo T7 S3. It has an ESP32-S3 chipset, 16MB of Flash and 8MB of PSRAM. For this one you need the bin file: EMS-ESP-3_7_2-ESP32S3-16MB+.bin.
Another popular cheap board is the MH-ET Live D1 Mini (or clone) module which have the ESP32 chipset, 4MB of Flash and no PSRAM. For this board you need the bin file: EMS-ESP-3_7_2-ESP32-4MB.bin

If you load a bin file without the ‘+’ on the end (meaning it is for boards without PSRAM) onto a ESP module that does have PSRAM on board, EMS-ESP will work. However, the PSRAM is not seen and not activated.

If you load a ‘+’ bin file on a board without PSRAM, it may not boot.

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New version of the EMS screw terminal cable

Since the end of April 2024 I have a new version of the EMS screw terminal cable.

It’s still a 100cm cable with two stranded copper cores of 2×0,5mm2 and the wire ends terminated with a wire ferrule, but now the cable is black and a bit thinner and more flexible than the previous grey cable.

You can find the cable here or you can include it as an option on the Gateway and Interface board product pages.

Below on the left the ‘old’ version of the cable and on the right the new version.

Some more product images:

You use this cable to connect the orange or green screw connector of the Gateway to the EMS screw terminal inside the boiler or heat pump.

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New revision of the interface board available

The EMS interface board V3 has allowed many people to connect their boiler to a microcontroller.
All connectors on the V3 are on the left side. However, some people want to make a 3D printed enclosure for this board and then it is more convenient to have the UART connector on the other side.

I now made a new revision of this board (V3.1) which has the UART connector on the right side.
It still has the holes on the left side as well, but the connector is only soldered on the right side.

If you need the connector on the left side you can solder one yourself.